CNC Tool Holder: Chigawo Chachikulu cha Precision Machining

1. Ntchito ndi Mapangidwe Apangidwe
CNC chida chogwirizira ndi gawo lofunika kwambiri polumikiza spindle ndi chida chodulira mu zida zamakina a CNC, ndipo imagwira ntchito zitatu zazikuluzikulu zakufalitsa mphamvu, kuyika zida ndi kupondereza kwa vibration. Kapangidwe kake kamakhala ndi ma module awa:

Mawonekedwe a Taper: amatengera miyezo ya HSK, BT kapena CAT, ndipo amakwaniritsa coaxiality yapamwamba kwambiri (radial runout ≤3μm) kudzera mukufananitsa taper;

Dongosolo la clamping: molingana ndi zofunikira pakukonza, mtundu wocheperako kutentha (liwiro lalikulu 45,000rpm), mtundu wa hydraulic (kuchepetsa kugunda kwa 40% -60%) kapena chuck ya masika (nthawi yosintha chida <3 masekondi) imatha kusankhidwa;

Njira yozizirira: mapangidwe ozizirira ophatikizika amkati, amathandizira kuziziritsa kozizira kwambiri kuti afike kumapeto kwenikweni, ndikusintha moyo wa zida ndi oposa 30%.

2. Mawonekedwe Ogwiritsa Ntchito
Kupanga Zamlengalenga
Pokonza magawo a titaniyamu aloyi, zida zogwiritsira ntchito kutentha zimagwiritsidwa ntchito kuti zitsimikizire kulondola kwamphamvu pa mphero yothamanga kwambiri (12,000-18,000rpm).

Kukonza nkhungu zamagalimoto
Pomaliza chitsulo cholimba (HRC55-62), zosungira zida za hydraulic zimagwiritsa ntchito kukakamiza kwamafuta kuti achepetse mphamvu, kupondereza kugwedezeka, ndikukwaniritsa magalasi a Ra0.4μm.

Kupanga zida zamankhwala
Zida za Micro spring chuck ndizoyenera zida zazing'ono za 0.1-3mm kuti zikwaniritse zofunikira zopangira ma micron-level za zomangira za mafupa, ma prostheses olumikizana, ndi zina zambiri.

3. Zosankha ndi Kukonza Malangizo
Magawo Kutentha kumachepetsa chuck Hydraulic chuck Spring chuck
Liwiro logwira 15,000-45,000 8,000-25,000 5,000-15,000
Kutsekereza kulondola ≤3μm ≤5μm ≤8μm
Kukonzekera kozungulira 500 hours 300 hours 200 hours
Mafotokozedwe a ntchito:

Gwiritsani ntchito mowa wa isopropyl kuyeretsa pamwamba pazitsulo musanayike chida chilichonse

Yang'anani pafupipafupi kuvala kwa ulusi wa rivet (mtengo wovomerezeka wa torque: HSK63/120Nm)

Pewani kutenthedwa kwa chuck chifukwa chodulira mochulukira (kukwera kutentha kuyenera kukhala <50 ℃)

4. Zochitika Zachitukuko Zamakono
Lipoti lamakampani la 2023 likuwonetsa kuti kukula kwa msika wa ma chucks anzeru (ma sensor ophatikizika a vibration / kutentha) adzafika 22%, ndipo mawonekedwe odulira amatha kuyang'aniridwa munthawi yeniyeni kudzera pa intaneti ya Zinthu. Kafukufuku ndi chitukuko cha zida zopangira zida za ceramic zachepetsa kulemera kwake ndi 40%, ndipo akuyembekezeka kuyikidwa pakugwiritsa ntchito kwakukulu mu 2025 processing process.