Double station vise mu makina processing

Double Station Vise, yomwe imadziwikanso kuti synchronous vise kapena self-centering vise, ili ndi kusiyana kofunikira pakugwirira ntchito kwake kuchokera ku vise yanthawi zonse. Sizidalira kusuntha kwa unidirectional kwa nsagwada imodzi yosunthika kuti igwire ntchitoyo, koma imakwaniritsa kayendedwe ka nsagwada ziwiri zosunthika kulunjika kapena kosiyana kudzera mwaukadaulo wamakina.

I. Mfundo Yogwirira Ntchito: Pakatikati pa kulunzanitsa ndi kudziyang'anira

Makina otumizira ma Core: Bidirectional reverse lead screw

Mkati mwa thupi ladouble station vise, pali sikona yotsogola yolondola yokonzedwa ndi ulusi wobwerera kumanzere ndi kumanja.

Wogwiritsa ntchito akatembenuza chogwirira, chowongoleracho chimazungulira moyenerera. Mitedza iwiri (kapena mipando ya nsagwada) yomwe imayikidwa kumanzere ndi kumanja kwa ulusi wobwerera kumbuyo idzapanga kayendedwe kofanana ndi kofanana chifukwa cha mbali ina ya ulusi.

Pamene zokopa zotsogola zimazungulira mozungulira, nsagwada ziwiri zosunthika zimasuntha molunjika chapakati kuti zikwaniritse kulimba.

Zomangira zotsogola zimazungulira motsata wotchi, ndipo nsagwada ziwiri zosunthika zimachoka pakatikati mofanana kuti zituluke.

Self bata ntchito

Popeza nsagwada ziwiri zimayenda mosamalitsa synchronously, pakati pa workpiece nthawi zonse azikhazikika pa geometric centerline ya vise iwiri-station.

Izi zikutanthauza kuti ngakhale ikutchingira mipiringidzo yozungulira yamitundu yosiyanasiyana kapena ntchito yofananira yomwe imafunikira likulu monga malo ofotokozera, likulu limatha kupezeka popanda kuyeza kwina kapena kuwongolera, kuwongolera kwambiri kulondola komanso kuchita bwino.

Anti-workpiece yoyandama makina (mapangidwe okhazikika pamakona)

Uwu ndiye ukadaulo wofunikira wa ma double-station vise apamwamba kwambiri. Pa clamping ndondomeko ya nsagwada, ndi yopingasa clamping mphamvu ndi decomposed mu yopingasa mmbuyo mphamvu ndi ofukula pansi mphamvu mwa wapadera mphero woboola pakati chipika kapena ankakonda ndege limagwirira.

Mphamvu yotsika iyi imatha kukanikiza chogwirira ntchito poyang'anizana ndi malo omwe ali pansi pa vise kapena ma shims ofanana, kugonjetsa mphamvu yokwera yomwe imapangidwa panthawi ya mphero yolemetsa ndi kubowola, kuletsa chogwirira ntchito kuti chisagwedezeke, kusuntha kapena kuyandama mmwamba, ndikuwonetsetsa kuti makulidwe akuya akuya.

II. Mawonekedwe Aukadaulo ndi Magwiridwe Awiri a Double Station Vise

1. Zaukadaulo:

Kuchita bwino kwambiri: Imatha kumangitsa zida ziwiri zofananira kuti zisinthidwe, kapena kumangirira chogwirira ntchito chachitali mbali zonse ziwiri nthawi imodzi, ndikupangitsa kuti chida chilichonse chimadutsa pamakinawa kuti chipange kutulutsa kawiri kapena kupitilira apo ndikuchepetsa kwambiri nthawi yothina.

Kulondola kwambiri: Kukhazikika pawokha: Kubwereza kobwerezabwereza ndikokwera kwambiri, nthawi zambiri kumafika ± 0.01mm kapena kupitilira apo (monga ± 0.002mm), kuwonetsetsa kusasinthika kwa batch processing.

High rigidity:

Thupi lalikulu kwambiri limapangidwa ndi chitsulo champhamvu kwambiri (FCD550/600) kapena chitsulo cha alloy, ndipo adalandirapo chithandizo chothandizira kupsinjika kuti awonetsetse kuti palibe kusinthika kapena kugwedezeka pansi pa mphamvu zazikulu zopukutira.

Maonekedwe a njanji: Sitima yotsetsereka imathandizidwa kuzimitsidwa kwanthawi yayitali kapena kuthiridwa ndi nitriding, ndi kulimba kwapamtunda kupitilira HRC45, kuwonetsetsa kuti ntchitoyo imakhala yayitali kwambiri.

III. Mayendedwe a Double Station Vise

Kuyika:

Molimba kukhazikitsadouble station visepa chida chogwiritsira ntchito makina ndikuwonetsetsa kuti pansi ndi njira yoyikirayi ndi yoyera komanso yopanda zinthu zakunja. Gwiritsani ntchito wrench ya torque kuti mumangitse mtedza wa T-slot motsatizana motsatizana ndi masitepe angapo kuti zitsimikizire kuti viseyo imatsindikiridwa mofanana komanso kuti isapunduke chifukwa cha kupsinjika kwa kukhazikitsa. Pambuyo pa kukhazikitsa koyamba kapena kusintha kwa malo, gwiritsani ntchito chizindikiro choyimba kuti mugwirizane ndi ndege ndi mbali ya nsagwada zosasunthika kuti zitsimikizire kufanana kwake ndi perpendicularity ndi X / Y axis ya chida cha makina.

Zolemba za clamping:

Kuyeretsa:Nthawi zonse sungani ma vise matupi, nsagwada, zogwirira ntchito ndi shimu kukhala zoyera.

Mukamagwiritsa ntchito shims:Panthawi yokonza, ndikofunikira kugwiritsa ntchito ma shims ofanana kuti akweze chogwirira ntchito, kuonetsetsa kuti malo opangirako ndi apamwamba kuposa nsagwada kuti chidacho chisadulire nsagwada. Kutalika kwa shim kuyenera kukhala kofanana.

Kuthirira koyenera:Mphamvu ya clamping iyenera kukhala yoyenera. Ngati ndi yaying'ono kwambiri, imapangitsa kuti chogwirira ntchitocho chisungunuke; ngati ndi yayikulu kwambiri, ipangitsa kuti vise ndi chogwirira ntchito chisokonezeke, komanso kuwononga wononga zotsogola zolondola. Kwa zogwirira ntchito zokhala ndi mipanda yopyapyala kapena zopunduka mosavuta, pepala lofiira lamkuwa liyenera kuyikidwa pakati pa nsagwada ndi chogwirira ntchito.

Kugogoda kogogoda:Mukayika chogwirira ntchito, tambani pang'onopang'ono pamwamba pa chogwirira ntchito ndi nyundo yamkuwa kapena nyundo ya pulasitiki kuti mutsimikize kuti pansi pazitsulo zonse zimagwirizana ndi shims ndikuchotsa kusiyana.


Nthawi yotumiza: Aug-19-2025