Multi station vise amatanthauza siteshoni vise yomwe imaphatikizira magawo atatu kapena kuposerapo odziyimira pawokha kapena olumikizana molumikizana pa maziko omwewo. Vise iyi yamitundu yambiri imatha kupititsa patsogolo kwambiri kukonza kwathu pakukonza. Nkhaniyi ifotokoza za ubwino wa multiposition vise.
I. Ntchito yayikulu ya zoyipa za ma Station ambiri:
M'malo mwake, zoyipa zama station ambiri ndizofanana ndi zoyipa zapawiri, koma zoyipa zamasiteshoni zambiri zimapereka yankho labwino kwambiri.
1.Mechanized kupanga bwino: Iyi ndiye ntchito yofunikira kwambiri. Mwa kukakamiza magawo angapo mu opareshoni imodzi (nthawi zambiri masiteshoni atatu, masiteshoni 4, kapena masiteshoni 6), kuzungulira kumodzi kokha kumatha kupanga zinthu zingapo zomalizidwa nthawi imodzi. Izi zimagwiritsa ntchito luso lodula kwambiri la zida zamakina a CNC, ndi nthawi yothandiza (nthawi yolumikizira ndi kuyimitsa) imagawidwa m'magawo angapo, pafupifupi osafunikira.
2.Kukulitsa kuchuluka kwa kugwiritsa ntchito makina ogwiritsira ntchito makina: M'kati mwa malo ochepa a chida chogwiritsira ntchito makina, kuyika vise yamasiteshoni ambiri ndikothandiza kwambiri kuposa kukhazikitsa zolakwika zingapo zamasiteshoni. Kapangidwe kake kamakhala kocheperako komanso koyenera, kusiya malo opangira zida zazitali kapena zina.
3. Onetsetsani kuti zigawo za batch zikufanana kwambiri: Ziwalo zonse zimakonzedwa pansi pamikhalidwe yofanana (nthawi yomweyo, m'malo omwewo, ndi mphamvu yokhotakhota yofananira), kuchotseratu zolakwika zoyikika zomwe zimachitika chifukwa cha ntchito zingapo zapang'onopang'ono. Izi ndizofunikira makamaka kwa magulu omwe amafunikira kukwanira kapena kusinthana kokwanira.
4. Zogwirizana bwino ndi kupanga zokha: Mipikisano yamasiteshoni ambiri ndi chisankho chabwino pamizere yopangira makina ndi "mafakitole amdima". Maloboti kapena mikono yamakina imatha kunyamula zinthu zingapo nthawi imodzi kuti ikweze, kapena kutsitsa zonse zomwe zamalizidwa nthawi imodzi, kufananiza bwino ndi kamvekedwe ka makina ochita kupanga kuti akwaniritse kupanga kosayendetsedwa bwino.
5. Chepetsani mtengo wagawo lonse: Ngakhale kuti ndalama zoyambilira zopangira zidazi ndizokwera kwambiri, chifukwa chakuchulukirachulukira kwamphamvu yopangira, ndalama monga kutsika kwamitengo ya makina, ntchito, ndi ndalama zamagetsi zomwe zimaperekedwa kugawo lililonse zatsika kwambiri. Ponseponse, izi zapangitsa kuti mtengo wa unit uchepe, zomwe zidabweretsa kubweza kwakukulu pazachuma (ROI).
II. Mitundu Yaikulu ndi Makhalidwe a Multi Station Vise
| Mtundu | Mfundo yoyendetsera ntchito | Kuyenerera | Kuperewera | Chochitika chovomerezeka |
| Parallel multi station vise | Zinsagwada zingapo zokhotakhota zimakonzedwa molunjika kapena pandege mbali ndi mbali, ndipo nthawi zambiri zimayendetsedwa molumikizana ndi makina oyendetsa chapakati (monga ndodo yayitali yolumikizira) pa zomangira zonse. | Synchronous clamping imatsimikizira kuti gawo lililonse limakhala ndi mphamvu yofanana; ntchitoyo ndi yachangu kwambiri, imangofunika kuwongolera chogwirira kapena chosinthira mpweya. | Kusasinthika kwa kukula kopanda kanthu ndikofunikira kwambiri. Ngati kupatuka kukula kwa akusowekapo ndi lalikulu, izo zimabweretsa mkangano clamping mphamvu, ndipo ngakhale kuwononga vise kapena workpiece. | Kuchuluka kwa magawo omwe ali ndi miyeso yokhazikika, monga zigawo zokhazikika ndi zida zamagetsi. |
| Modular kuphatikiza vise | Zimapangidwa ndi maziko aatali komanso angapo "pliers modules" zomwe zimatha kusunthidwa paokha, kuziyika ndi kutsekedwa. Module iliyonse ili ndi screw ndi chogwirira chake. | Zosinthasintha kwambiri. Chiwerengero ndi katayanitsidwe ka malo ogwira ntchito akhoza kusinthidwa momasuka malinga ndi kukula kwa workpieces; ili ndi kusinthika kwamphamvu kwa kulolerana kwa kukula kopanda kanthu; imatha kugwira ntchito zamitundu yosiyanasiyana. | Opaleshoniyo imachedwa pang'ono ndipo gawo lililonse liyenera kulumikizidwa padera; kukhwima kwathunthu kungakhale kotsika pang'ono kuposa mtundu wophatikizika. | Gulu laling'ono, mitundu ingapo, yokhala ndi kusiyana kwakukulu mumiyeso ya workpiece; R&D prototyping; Flexible Manufacturing Cell (FMC). |
Zoyipa zamakono zamasiteshoni apamwamba kwambiri nthawi zambiri zimagwiritsa ntchito mapangidwe a "central drive + floating compensation". Ndiko kuti, gwero lamagetsi limagwiritsidwa ntchito poyendetsa, koma pali zotanuka kapena ma hydraulic njira mkati zomwe zimatha kubweza zosintha zazing'ono pakukula kwa chogwirira ntchito, kuphatikiza mphamvu ya dongosolo lolumikizidwa ndi kusinthika kwadongosolo lodziyimira pawokha.
III. Mawonekedwe Odziwika Ogwiritsa Ntchito Multi station vise
Kupanga kwakukulu: Izi zikugwiranso ntchito kumadera omwe amafunikira ma voliyumu apamwamba kwambiri, monga zida zamagalimoto, zida zam'mlengalenga, zida zamagetsi za 3C (monga mafelemu amafoni ndi makesi), ndi midadada yama hydraulic valve.
Kukonza magawo ang'onoang'ono olondola: monga mbali wotchi, zipangizo zachipatala, zolumikizira, etc. Zigawo izi ndi zazing'ono kwambiri ndi processing dzuwa kwa gawo limodzi ndi otsika kwambiri. Zoyipa zamitundu ingapo zimatha kuletsa magawo ambiri kapena mazana nthawi imodzi.
Kupanga kosinthika komanso kupanga kwa haibridi: Vise modular imatha kumangirira mbali zingapo pamakina amodzi nthawi imodzi.pokonza, kukwaniritsa zofunikira zamitundu ingapo ndi magulu ang'onoang'ono.
Complete processing mu ntchito imodzi: Pa malo Machining, molumikizana ndi zodziwikiratu chida kusintha dongosolo, onse mphero, kubowola, pogogoda, wotopetsa, etc. wa gawo limodzi akhoza anamaliza ndi khwekhwe limodzi. Multi-position vise imachulukitsa mwayi umenewu kangapo.
IV. Zolinga Zosankha
Posankha zoyipa zama station ambiri, mfundo zotsatirazi ziyenera kuganiziridwa:
1. Makhalidwe a gawo: miyeso, kukula kwa batch, kulolerana kopanda kanthu. Pamiyeso yayikulu ya batch yokhala ndi miyeso yokhazikika, sankhani mtundu wophatikizika; pamagulu ang'onoang'ono okhala ndi miyeso yosiyana, sankhani mtundu wa modular.
2. Mikhalidwe ya makina: Kukula kwa worktable (T-kagawo kagawo ndi miyeso), maulendo osiyanasiyana, kuonetsetsa kuti vise si upambana malire pambuyo unsembe.
3. Zofunikira zolondola: Yang'anani kubwereza kwa malo olondola ndi zizindikiro zazikulu monga kufanana / verticality ya vise kuti muwonetsetse kuti akukwaniritsa zofunikira za workpiece.
4. Clamping Force: Onetsetsani kuti pali mphamvu yothina yokwanira yolimbana ndi mphamvu yodula ndikuletsa chogwirira ntchito kuti chisasunthe.
5. Makinawa mawonekedwe: Ngati mankhwalawa adapangidwa kuti azingopanga zokha, ndikofunikira kusankha mtundu womwe umathandizira ma pneumatic, hydraulic drive, kapena wokhala ndi mawonekedwe odzipatulira a sensor.
Fotokozerani mwachidule
Multi station zoipaakhoza kukhala ochulukitsa zokolola. Ndizinthu zofunika kwambiri zomwe zimayendetsa makampani opanga zinthu kuti azigwira bwino ntchito, kusasinthasintha kwakukulu, kutsika mtengo, komanso makina okwera kwambiri.
Nthawi yotumiza: Aug-20-2025
