Kwa akatswiri odziwa zamakina, vise yachikhalidwe yachikale ndi yodziwika bwino. Komabe, pakupanga kwakukulu komanso ntchito zodula kwambiri, kutsekeka bwino kwa ntchito yamanja kwakhala cholepheretsa kukulitsa luso lopanga. Kutuluka kwa pneumatic hydraulic vise kwathetsa bwino nkhaniyi. Zimaphatikiza kusavuta kwa mpweya woponderezedwa ndi mphamvu yayikulu yaukadaulo wa hydraulic, kukwaniritsa njira yophatikizira yophatikizira "kupanga mafuta ndi mpweya ndikuwonjezera mphamvu ndi mafuta".
I. Kuvundukula: Momwe Pneumatic Hydraulic Vise Imagwirira Ntchito
Meiwha Pneumatic Hydraulic Vise
Chinsinsi chachikulu chapneumatic hydraulic viseili mu silinda yake yamkati yolimbikitsira (yomwe imadziwikanso kuti booster). Ntchito yake ndi njira yanzeru yosinthira mphamvu:
1. Pneumatic drive:Mpweya wabwino wa fakitale (yomwe nthawi zambiri imakhala 0.5 - 0.7 MPa) umalowa m'chipinda chachikulu cha mpweya wa silinda yolimbikitsira kudzera pamagetsi amagetsi.
2. Kuchulukitsa Kupanikizika:Mpweya woponderezedwa umayendetsa pisitoni yamlengalenga yayikulu, yomwe imalumikizidwa ndi pistoni yamafuta ochepa kwambiri. Malinga ndi mfundo ya Pascal, kupanikizika komwe kumachitika pa pistoni zazikulu ndi zazing'ono ndizofanana, koma kupanikizika (F = P × A) ndikofanana ndi dera. Chifukwa chake, kutulutsa kwamafuta amafuta ndi pistoni yamafuta ang'onoang'ono kumakulitsidwa ndi kangapo (mwachitsanzo, kuchuluka kwa 50: 1 kumatanthauza kuti 0,6 MPa ya kuthamanga kwa mpweya imatha kupanga 30 MPa yamafuta amafuta).
3. Hydraulic Clamping:Mafuta othamanga kwambiri omwe amapangidwa amakankhidwira mu cylinder clamping ya vise, ndikuyendetsa nsagwada zosunthika kuti zipite patsogolo, potero zimagwiritsa ntchito mphamvu yayikulu yokhotakhota ya matani angapo kapena matani matani kuti ateteze mwamphamvu chogwiriracho.
4. Kudzitsekera nokha ndi kusunga kukakamiza:Valavu yolondola yanjira imodzi mkati mwa dongosololi imatseka basi kuzungulira kwamafuta pakangofika kukakamiza kokhazikitsidwa. Ngakhale mpweya utachotsedwa, mphamvu yokhotakhota imatha kusungidwa kwa nthawi yaitali, kuonetsetsa chitetezo chokwanira komanso kudalirika.
5. Kutulutsidwa Mwamsanga:Kukonzako kukatsirizika, valavu yamagetsi yamagetsi imasintha malo ake, ndipo mpweya woponderezedwa umakankhira mafuta a hydraulic kuti abwerere. Pansi pa kukonzanso kasupe, nsagwada yosuntha imabwereranso mwamsanga, ndipo workpiece imatulutsidwa.
Zindikirani: Njira yonse imangotenga masekondi 1 mpaka 3. Ntchito yonseyi imatha kuwongoleredwa ndi pulogalamu ya CNC ndipo safuna kulowererapo pamanja.
II. Ubwino Zinayi Zazikulu za Pneumatic Hydraulic Vise
1. Kupititsa patsogolo luso:
Ntchito yachiwiri:Mukangodina kamodzi, chowongoleracho chimatha kumangidwa ndikumasulidwa mobwerezabwereza. Poyerekeza ndi zoyipa zamanja, zimatha kupulumutsa masekondi makumi angapo a nthawi yothina pamphindi. Pakukonza kwakukulu, kuwongolera kwachangu kumawonjezeka kwambiri.
Makina Osavuta:Ikhoza kuwongoleredwa mwachindunji kudzera mu M code ya CNC kapena PLC yakunja, ndipo imatha kuphatikizidwa mosavuta mumizere yopangira makina ndi mayunitsi opanga osinthika (FMS). Ndilo maziko ofunikira kuti tikwaniritse "misonkhano yopanda anthu".
2. Mphamvu yothina mwamphamvu komanso kukhazikika kwakukulu:
High clamping mphamvu:Chifukwa cha ukadaulo wama hydraulic amplification, imatha kupereka mphamvu yopumira kuposa ya ma vise clamp. Imatha kuthana ndi mphero zolemetsa, kubowola ndi zina zodulira ndi ma voliyumu akulu odulira, kulepheretsa chogwirira ntchito kuti chitha kumasuka.
Kukhazikika kwakukulu:Mphamvu yopondereza yomwe imaperekedwa ndi ma hydraulic system imakhala yosasunthika komanso yopanda kuchepetsedwa, imathetsa kusinthasintha kwamphamvu kwa mpweya. Kugwedezeka kwa processing ndikocheperako, kumateteza bwino makina opangira zida ndi zida, ndikuwongolera mawonekedwe apamwamba a chogwiriracho.
3. Mphamvu yotchinga imatha kulamuliridwa:
Zosinthika komanso zosinthika:Posintha kukakamiza kwa mpweya, mphamvu yomaliza yotulutsa mafuta imatha kuwongoleredwa bwino, potero kuyika mphamvu yokhotakhota molondola.
Kuteteza ntchito:Kwa ma aluminiyamu aloyi, zokhala ndi mipanda yopyapyala, ndi zida zolondola zomwe zimatha kupindika, mphamvu yolumikizira yoyenerera imatha kukhazikitsidwa kuti igwire mwamphamvu ndikupewa kuwonongeka kulikonse kapena kupunduka kwa zida zogwirira ntchito.
4. Kusasinthasintha ndi Kudalirika:
Kuchotsa zolakwika za anthu:Mphamvu ndi malo a ntchito iliyonse ya clamping ndizofanana, kuonetsetsa kusasinthika kwa gawo lililonse pakupanga kwakukulu, ndikuchepetsa kwambiri kuchuluka kwa zidutswa.
Chepetsani kulimbikira ntchito:Ogwira ntchito amamasulidwa ku ntchito zakuthupi zobwerezabwereza komanso zolemetsa. Atha kugwiritsa ntchito makina angapo nthawi imodzi ndikuyang'ana kwambiri pakuwunika kofunikira komanso kuwunika kwabwino.
III. Zochitika Zogwiritsira Ntchito Pneumatic Hydraulic Vise
CNC Machining Center:Iyi ndiye nsanja yake yayikulu, makamaka yoyimirira kapena yopingasa yomwe imafunikira malo ogwirira ntchito angapo ndikukonza munthawi yomweyo zidutswa zingapo.
Kupanga zochuluka kwambiri:Mwachitsanzo, zigawo zamainjini zamagalimoto, magawo anyumba zama gearbox, mbale zapakati zama foni am'manja, ndi kunja kwa ma laputopu, ndi zina zambiri, zimafunikira kubwerezabwereza kobwerezabwereza kuti apange.
Pankhani ya kudula kwambiri:mphero zazikulu zazinthu zovuta kupanga makina monga chitsulo cha nkhungu ndi chitsulo chosapanga dzimbiri zimafuna mphamvu yolimba yolimba kuti mupewe kukana mwamphamvu.
Makina opanga makina:Amagwiritsidwa ntchito m'mizere yopangira makina komanso magawo opanga mwanzeru m'mafakitale monga magalimoto, ndege, ndi zamagetsi 3C.
IV. Kukonza Tsiku ndi Tsiku
Ngakhale zida zabwino kwambiri zimafunikira kusamalidwa bwino. Kutsatira malingaliro omwe ali pansipa kumatha kukulitsa moyo wake wautumiki:
1. Onetsetsani kuti mpweya wabwino ndi wotani:Ichi ndiye chofunikira kwambiri. Pneumatic triplex unit (FRL) - fyuluta, kuchepetsa kupanikizika, ndi jenereta ya mafuta - iyenera kukhazikitsidwa kumayambiriro kwa njira ya mpweya. Zosefera zimatsimikizira mpweya wabwino ndikuletsa zonyansa kuti zisawonongeke ndi silinda yolimbikitsa; chochepetsera kuthamanga chimakhazikika kukakamiza kolowera; ndipo jenereta ya mafuta opangira mafuta imapereka mafuta oyenera.
2. Yang'anani mafuta a hydraulic pafupipafupi:Yang'anani pa zenera la chikho cha mafuta cha silinda ya chilimbikitso kuti muwonetsetse kuti mulingo wamafuta a hydraulic (nthawi zambiri ISO VG32 kapena 46 hydraulic mafuta) ali mkati mwanthawi yake. Ngati mafuta ali ndi mitambo kapena osakwanira, ayenera kuwonjezeredwa kapena kusinthidwa pakapita nthawi.
3. Samalani ndi kupewa fumbi ndi kuyeretsa:Kukonzekera kukamalizidwa, chotsani mwachangu tchipisi ndi madontho amafuta pathupi ndi nsagwada za vise kuti zonyansa zisalowe m'malo otsetsereka, zomwe zingakhudze kulondola komanso kusindikiza.
4. Pewani zotsatira zachilendo:Mukamangirira chogwirira ntchito, chigwireni mofatsa kuti musasokoneze nsagwada zomwe zikuyenda, zomwe zitha kuwononga zida zamkati.
5. Kutulutsa Mwamsanga: Kusagwira Ntchito Kwanthawi yayitali:Ngati zida zakonzedwa kuti zisagwiritsidwe ntchito kwa nthawi yayitali, ndi bwino kumasula vise kuti mutulutse kupsinjika kwamkati ndikugwiritsa ntchito mankhwala oletsa dzimbiri.
V. Mwachidule
Thepneumatic hydraulic visesi chida chabe; ilinso chisonyezero cha malingaliro amakono opanga: kumasula ntchito za anthu ku ntchito zobwerezabwereza ndi kuyesetsa kuchita bwino kwambiri ndi kulondola kotheratu. Kwa mabizinesi opanga makina omwe akufuna kupititsa patsogolo kupikisana ndikupita ku Viwanda 4.0, kuyika ndalama mu makina apamwamba kwambiri a pneumatic hydraulic vise mosakayikira ndi gawo lolimba komanso lothandiza kwambiri popanga mwanzeru.
[Lumikizanani nafe kuti mupeze njira yabwinoko yolumikizira]
Nthawi yotumiza: Aug-28-2025
