Self Centering Vise: A Precision Clamping Revolution Kuchokera ku Aerospace kupita ku Medical Manufacturing
Yankho lothandiza ndi kubwereza kubwereza kwa 0.005mm, kusintha kwa 300% pakukana kugwedezeka, ndi kuchepetsa 50% pamitengo yokonza.
Ndondomeko Yankhani:
Meiwha Self Centering Vise
I. Self centering Vise: The Revolution Value of Disrupt Traditional Clamping
Mlandu 1: Wodziwika bwino wopanga zida zamagalimoto
Mavuto akuluakulu omwe amakumana nawo pogwiritsa ntchito vise:
1.Kupatuka kwakukulu kwa concentricity: Njira yachikhalidwe ya vise clamping imabweretsa cholakwika cha concentricity cha giya ya 0.03mm, yomwe imapitilira kuchuluka kwa kulolera (≤0.01mm), ndipo kuchuluka kwa zidutswa za scrap ndikokwera mpaka 15%.
2. Kuchita bwino kwapang'onopang'ono: Chidutswa chilichonse chimafunikira mphindi 8 kuti chitseke, ndipo kusintha pafupipafupi kumasokoneza kamvekedwe ka mzere wopanga.
3.Kusasunthika kwa khalidwe lapamwamba: Kugwedezeka kwachitsulo kumapangitsa kuti pamwamba pa Ra kusinthasintha pakati pa 0.6 ndi 1.2 μm, zomwe zimapangitsa kuti 30% iwonjezere ndalama zopukuta.
Yankho: Kusintha kwaukadaulo wa vise wodzikonda
Magawo apakati a Self Centering Vise:
Kulondola kwapakati: ± 0.005mm
Repeatability malo olondola: ± 0.002mm
Mphamvu yoletsa kwambiri: 8000N
Njanji zolimba zowongolera (HRC ≥ 60) zotsutsana ndi kuvala
(Zonsezi zitha kukumana ndi Meiwhaself centering vise.)
Njira zokhazikika zosinthira self centering vise:
1. Kukonzanso kwa mzere wopanga: Sinthani zoyipa zachikhalidwe pazigawo 5 zopangira makina ndikuphatikiza njira yosinthira zero-point
2. Self centering vise yokhala ndi shark fin ngati nsagwada: Maonekedwe apadera a dzino amathandizira kukangana, amachepetsa kugwedera (kugwedezeka kumachepetsedwa ndi 60%).
Kupambana komwe kunachitika potengera kulondola, kuchita bwino komanso mtengo wake pambuyo pokweza self centering vise.
| Mlozera | Musanayambe kukweza Self centering vise | Pambuyo kukweza self centering vise | Peresenti yowonjezera |
| Kulakwitsa kwa coaxial | 0.03 mm | 0.008 mm | 73% ↓ |
| Chigawo chimodzi clamping nthawi | 8 min | 2 min | 75% ↓ |
| Pamwamba pa roughness Ra | 0.6-1.2μm | Kukhazikika ≤ 0.4 μm | kusasinthasintha |
| Kutaya zinyalala pachaka | ￥1,800,000 | $450,000 | ¥1.35 miliyoni zasungidwa |
| Kudula moyo | Pafupifupi, zinthu 300. | 420 zinthu | 40% ↑ |
Kubweza mtengo wosinthira pa self centering vise: Kugulitsa zida ndi ￥200,000, ndipo mtengo wake umabwezedwa mkati mwa miyezi 6.
Meiwha Self Centering Vise: MW-SC130-007
Meiwha Self Centering vise: MW-SC75-054
II. Ubwino Wachikulu wa Self centering vise Clamps: Kupambana Katatu mu Precision, Kuchita bwino ndi kusinthasintha.
Ubwino wa self centering vise 1: Micrometer-level kulondola chitsimikizo
Bidirectional screw rod synchronization tekinoloje: Imathetsa kusinthika kosagwirizana, kubwereza kubwereza kulondola ≤ 0.005mm (kanema wamayeso owonetsa kuyimba)
Kuyerekeza deta ya kugwedera kugwedezeka pakati pa self centering vise ndi chikhalidwe vise
| Njira ya clamping | Matalikidwe a vibration (μm) | Kukhwimitsa nkhope Ra (μm) |
| Traditional vise | 35 | 1.6 |
| Self centering vice | 8 | 0.4 |
Self centering vise advantage 2: Kuchita bwino kuwirikiza kawiri ndi injini
Self centering vise Quick Change System:
Kuyika kwa Zero-point kumathandizira kusintha kwa 2-sekondi za workpieces
Ma modular nsagwada amathandizira kumangirira munthawi yomweyo kwamagulu angapo azinthu zogwirira ntchito pakukonza.
Kugwiritsa ntchito malo kudakwera ndi 40%: Pakatikati, kapangidwe kapamwamba (100 - 160mm), kupangitsa kuti zida 5 zisinthidwe nthawi imodzi.
Self centering vise grips mwayi 3: Core of flexible production
Universal kusinthasintha:
Zikhadabo zolimba: Kumanga mbali zachitsulo / zoponyera (zogwirizana ndi malo ovuta)
Zikhadabo Zofewa: Zophimba Zam'nsagwada Zokhazikika za Silicone Zoteteza Pamwamba pa Zoyika Zachipatala
Self Centering Vise Jaws
Chithunzi cha Self Centering Vise Scheme Layout
III. Zisanu ndi chimodzi Zogwiritsa Ntchito ndi Kusankha Zitsanzo za Self centering vise
| Makampani | Chogwirira ntchito chofananira | Sikution | Zotsatira |
| Zamlengalenga | Nthiti za mapiko a titaniyamu | Kutentha kwapang'onopang'ono kutenthetsa vise + nsagwada zokutira za ceramic | Deformation <0.01mm, moyo wa zida uwirikiza kawiri |
| Kuikidwa kwachipatala | Prosthesis ya Bondo | Pneumatic self centering vise + Medical-grade nsagwada zofewa | Pamwamba alibe zokopa, zokolola → 99.8% |
| Galimoto yatsopano yamagetsi | Bokosi la batri | Kulimbitsa hydraulic vise (anti-vibration model) | Kugwedeza kwachitsulo kumachepetsedwa ndi 60%, ndipo nthawi yogwira ntchito imachepetsedwa ndi 35%. |
| Zamagetsi zolondola | Foni yam'manja pakati chimango | Miniature self centering vise ( φ80mm stroke) | Dera lachepetsedwa ndi 70%, kulondola ± 0.003mm |
Chithunzi cha Self Centering Vise Structural
IV. Upangiri Wosamalira Self Centering Vise : Itha Kukulitsa Moyo Wautumiki wa Self Centering Vise
1.Daily Maintenance List for Vice Grips:
| Self centering vise zigawo zikuluzikulu | Miyezo ya ntchito |
| njanji yotsogolera screw | Kuchotsa fumbi lamfuti tsiku lililonse + Jakisoni wamafuta sabata iliyonse |
| Malo olumikizirana nawo pamtunda | Mowa kupukuta madzi otsala odulidwa |
| Makina oyendetsa | Kuwunika kwa mwezi ndi mwezi kwa ntchito yosindikiza gasi (kupanikizika ≥ 0.6 MPa) |
2. Zochita zitatu ndi zomwe simuyenera kuchita kuti mukhalebe okhazikika
1.Gwiritsani ntchito burashi yachitsulo kuyeretsa njanji yolondolera → yambitsani mikanda pamalo olondola
2. Kusakaniza mafuta a ma viscosity osiyanasiyana → Kudzatsogolera ku gelation ndi kutsekeka
3. Kupitilira mphamvu yokhomerera ndi 50% → kumabweretsa kusinthika kosatha
Nthawi yotumiza: Aug-09-2025
